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Lead Metallurgist - Materials & Process Engineering Manager

Bleistahl

Salary not specified
Dec 19, 2025
Battle Creek, MI, US
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The company is seeking to strengthen vertical integration, improve cost competitiveness, ensure material quality, and support the long-term growth of its powder metal valve seat business by developing and industrializing an in-house powder material mixing operation.

Requirements

  • Proven experience in setting up or industrializing material mixing processes (in-house or at supplier level).
  • Hands-on understanding of sintering processes and their interaction with powder characteristics.
  • Deep knowledge of powder characteristics, blending methodologies, and process sensitivities.
  • Familiarity with quality systems (IATF 16949 preferred) and statistical process control.
  • Ability to interpret material test data and translate it into actionable process improvements.
  • Strong problem-solving and root cause analysis skills.
  • Experience in powder metallurgy, preferably in automotive or high-volume industrial applications.

Responsibilities

  • Optimize, and industrialize powder metal alloy systems for valve seat applications.
  • Collaborate with product engineering, manufacturing, and customers to translate performance requirements into material specifications.
  • Support material validation through lab testing, pilot trials, and production ramp-up.
  • Define and implement the material mixing strategy for in-house production, including equipment selection and layout, raw material flow, traceability, and segregation, and batch vs. continuous mixing concepts
  • Lead commissioning, process qualification, and capability studies for the mixing work center.
  • Establish safe handling procedures for metal powders in compliance with environmental, health, and safety regulations
  • Develop and implement process control plans, work instructions, and standard operating procedures for powder mixing

Other

  • Bachelor’s degree in Materials Science, Metallurgical Engineering, or a related field (Master’s degree preferred).
  • Minimum of 5-10 years of experience
  • Strong leadership and communication skills, capable of working cross-functionally.
  • Ability to work in a manufacturing environment.
  • Comfortable working in a growing organization where processes are being built and refined.