Steel Dynamics is looking for a Metallurgy Intern to assist with scrap analysis, alloy verification, and process optimization in their Cold Mill Department. The goal is to improve efficiency, recovery, and quality in steel production by applying engineering principles to equipment, systems, and processes.
Requirements
- Candidates should be enrolled in a Bachelor’s degree program in Materials Science or Engineering
- Analyze aluminum scrap using optical emission spectrometry (OES) to determine alloy composition, contamination levels, and reusability, supporting ISO 17025 certification and chemical accuracy standards.
- Develop and refine scrap sorting criteria by evaluating melt loss rates and contamination risk across different scrap types, such as bare clips, stubs, and shreds, and determine effective cost per pound for each.
- Map the scrap flow from production to melt by collecting heat-level data across all production lines, identifying inefficiencies, yield loss points, and variability in operator practices to guide melt optimization strategies.
Responsibilities
- Assist with scrap analysis and alloy verification using spectrometry and other lab tools to support quality and certification standards.
- Support melt shop operations by collecting and analyzing production data, identifying yield loss points, and recommending improvements for efficiency and recovery.
- Participate in scrap recovery and process optimization projects, including developing sorting criteria and tracking melt loss.
- Collaborate with operators, engineers, and lab personnel across shifts to ensure consistency in data collection, quality assurance, and process improvements.
- Gain hands-on experience in casting operations, including assisting with heat cycles, transfers, and turnaround tasks.
- Contribute to quality assurance efforts by validating lab results, supporting round robin testing, and ensuring compliance with accuracy standards.
Other
- This internship is located at the Steel Dynamics Butler Flat Roll Division located in Butler, IN, in the Cold Mill Department.
- This internship will take place Summer 2026.
- Preferred GPA of at least 2.7
