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Process Engineer - Powder Metallurgy

MP Materials

Salary not specified
Sep 1, 2025
Fort Worth, TX, US
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MP Materials is looking to solve the problem of rebuilding American industrial capability for a new era of autonomy, robotics, and electrification by designing and building a new metal, alloy, and magnet-making facility.

Requirements

  • BS degree in Metallurgy/Materials Science, Mechanical, Chemical Engineering, Chemistry, or related field.
  • 3-5 years’ experience in metal powder processing with industrial scale processes and equipment.
  • Deep understanding of powder metallurgy processes for part manufacturing and powder quality control fundamentals such as particle size distribution (PSD), particle flowability, particle agglomeration, and more.
  • Knowledge and experience in gathering and tracking process control information for SPC.
  • Problem solving experience (FMEA, 8D, A3, Root Cause Analysis etc.).
  • Experienced user of Microsoft Office suite.
  • Practical experience of the process safety associated with metal powder processing.

Responsibilities

  • Work with production team members of upstream and downstream processes to execute the products for customers.
  • Plan, execute, and assist with process, and procedure development for hydrogen decrepitation (HD) furnace, Jet milling, dry grinding and powder blending.
  • Evaluate customer requirements and work in partnership with broader manufacturing and engineering teams to define process control plans to meet customer specifications.
  • Monitors and directs changes to key operating parameters under area of responsibility driving to achieve high yield, consistent product quality, and minimal EHS impacts.
  • Investigate and resolve equipment and quality issues within HD furnace, Jet Milling and subprocesses, working with QA, production, and customer service to address any product quality or customer complaints.
  • Document and disclose intellectual property and assist in patent filing preparation and defense.
  • Supervise the daily use of quality control procedures, driving initiatives to ensure stable and efficient powder processing operations.

Other

  • Valid Driver’s License and good driving record are required to drive company vehicles on property.
  • Excellent written and verbal communication skills.
  • Ability to identify and solve problems and convince others (management down to operators) that your solution is the right one.
  • BS degree in Metallurgy/Materials Science, Mechanical, Chemical Engineering, Chemistry, or related field.
  • 3-5 years’ experience in metal powder processing with industrial scale processes and equipment.