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Product Design Engineer Intern

Skydio

Salary not specified
Oct 29, 2025
San Mateo, CA, US
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Skydio is looking for a Product Design Engineer to help solve complex problems in the design of next-generation prototypes and improve existing products through creative design and manufacturing process changes.

Requirements

  • Experience with 3D CAD. Familiarity with CATIA is highly valued.
  • How to design for a broad array of manufacturing processes including: injection molding, metal casting, CNC machining, sheet metal forming, and composites.
  • How to complete DFM (design-for-manufacturing) with local and foreign suppliers
  • How to design and integrate circuit boards, antennas, and connectors into mechanical assemblies
  • Design, simulate, re-design, DFM, and kick-off tooling for Skydio X10 gimbal vibration isolators
  • Research what it takes to make a wind tunnel. Build a wind tunnel. Use the wind tunnel to learn about aerodynamic forces on a drone to inform design improvements.
  • Create prototypes for the battery charger for Skydio 2. Perform user studies, come up with a thermal solution, architect the product, and work on cosmetic surfacing.

Responsibilities

  • Design parts for next generation prototypes
  • Chase down the root cause of mission critical issues on existing or developing products
  • Find solutions with engineering design or manufacturing process changes
  • Validate your solutions with hands-on prototyping, testing, and data collection
  • Design, simulate, re-design, DFM, and kick-off tooling for Skydio X10 gimbal vibration isolators
  • Research what it takes to make a wind tunnel. Build a wind tunnel. Use the wind tunnel to learn about aerodynamic forces on a drone to inform design improvements.
  • Create prototypes for the battery charger for Skydio 2. Perform user studies, come up with a thermal solution, architect the product, and work on cosmetic surfacing.

Other

  • Conquer challenges creatively with a scrappy mindset
  • Communicate with a cross functional team of engineers and suppliers around the globe
  • Present your work in design reviews and learn from senior members of our team
  • Relentless curiosity
  • Ability to leverage rock solid fundamentals to create exceptional designs for complicated products