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Senior Laser Process Development Engineer

Vicor

$100,000 - $140,000
Sep 14, 2025
Andover, MA, US
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Vicor is looking to develop, implement, and optimize advanced laser-based processes for next-generation power component manufacturing to advance product performance, enhance packaging technologies, and ensure robust, scalable, and cost-effective manufacturing solutions.

Requirements

  • Proficiency in statistical methods (DOE, SPC, FMEA) and data analysis tools (e.g., JMP, Minitab, MATLAB, Python, SQL).
  • Strong understanding of the fundamentals of laser-material interaction (e.g., ablation, melting, surface structuring, multi-photon absorption, thermal effects).
  • Strong hands-on skills in designing and conducting laser processing experiments and analyzing results.
  • Proven experience with laser process development and recipe optimization (e.g., trench geometry, minimizing heat-affected zone).
  • Experience with CAD software (e.g., SolidWorks, CircuitCAM) and laser programming software.
  • Knowledge of laser safety regulations and procedures.
  • Proficiency in optical system design, including beam delivery, beam shaping, and focusing.

Responsibilities

  • Work to develop advanced manufacturing capabilities and packaging processes utilizing precision laser equipment. Will be involved with specification/development of necessary equipment, process development, qualification, scale up and production.
  • Operate and maintain laser-based materials processing systems and procedures.
  • Perform experimental investigations to examine and characterize fundamental physical phenomena in laser-assisted material processing.
  • Implement and manage real time SPC and utilize Six Sigma tools such as PFMEAs to implement meaningful process controls.
  • Troubleshoots laser systems, as well as analyzing process performance and recommending improvements.
  • Lead communications with laser system manufacturers to identify and evaluate emerging technologies for integration into Vicor’s manufacturing operations.
  • Communicate with NPI / Design team to suggest approach in favor of better yield.

Other

  • Track record of problem-solving in both R&D and high-volume manufacturing environments.
  • Excellent communication, documentation, and teamwork skills.
  • Ability to multi-task, prioritize, and adapt in a high-paced environment.
  • Supports the organizational goal of Automotive Readiness in preparation for IATF 16949 Certification.
  • 5+ years of experience, in Physics, Applied Physics, Optics, Mechanical Engineering, Materials Science, or related field.